Storage & Packaging
Secure, compliant and circular storage & packaging solutions for food, agri-produce and industrial supply chains
We design storage and packaging systems that protect product quality, extend shelf life, reduce post-harvest loss and lower environmental footprint from farm pack-houses and cold chains to retail packaging and industrial bulk storage. Our approach blends food-safe storage design, supply-chain aware packaging engineering, and circular-first material choices to keep product value intact while meeting regulatory and market requirements.
- What We Offer
◉ Cold chain & Ambient storage design : Pack-houses, cold rooms, multi-temperature cold storage, ripening chambers and ambient warehousing with commodity-specific conditions.
◉ Packaging engineering : Primary, secondary and tertiary packaging design (MAP, vacuum, modified atmosphere, barrier films, cushioning, palletisation) optimised for product, logistics and shelf life.
◉ Food-grade materials & Compliance : Selection of food-contact materials and labelling aligned with national food packaging rules.
◉ Sustainable materials & circular packaging : Design for recyclability, reuse and compostability using national standards and life-cycle thinking.
◉ Value-added packing lines : Pre-cooling, grading, sizing, vacuum/ MAP lines, shrink-wrapping and cold chain loading to reduce handling damage and waste.
◉ Storage risk management : Fumigation, pest control, humidity control, inventory rotation, and sensor-based condition monitoring.
◉ EPR & Labelling advisory : Support to meet Extended Producer Responsibility and plastic labelling obligations for packaging.
- Our Technical Approach
1. Product & Risk scan : Define sensitivity: respiration rate, ideal temp & RH, ethylene sensitivity, mechanical fragility.
2. Cold/Ambient specification : Design temperature bands, airflows, load plans and stacking/pallet rules per commodity.
3. Packaging match : Choose materials and barrier levels (MAP, vacuum, active packaging) to match shelf-life and retail needs.
4. Logistics proofing : Packaging tests for drop, vibration and transit conditions; pallet patterns and truck/cooler compatibility.
5. Pilot & scale : Small-scale trials for shelf-life, MAP recipes and load plans; KPI tuning before full roll-out.
6. Monitoring & QA : Temperature/ humidity telemetry, traceability labels, SOPs and staff training.
- Compliance & standards we work with
We design systems that meet India’s food packaging and storage regulations and international best practice. Key references we use include the national food packaging rules and guidance for food contact materials, national standards for sustainable packaging, and international packaging standards for recyclability and recovery.
(For regulatory coordination we liaise with relevant authorities such as FSSAI, Bureau of Indian Standards (BIS) and Central Pollution Control Board where needed.)
- Benefits
✔ Reduced post-harvest loss and longer shelf life.
✔ Improved shelf presentation & Marketability through optimised primary packaging.
✔ Lower logistics losses thanks to robust secondary/tertiary packaging and palletisation.
✔ Regulatory & market readiness : Labelling, food-grade compliance and EPR alignment.
✔ Lower plastic footprint through recyclable, reusable or compostable packaging options.
- Typical deliverables
◉ Commodity storage specification & cold chain layout (GIS + load maps).
◉ Packaging concept, material spec sheets and BOQ for supply & lines.
◉ Pilot test reports: shelf-life, MAP recipes & transit testing.
◉ SOPs, HACCP/FSMS integration checklist and training modules.
◉ EPR documentation & labelling templates (where applicable).
- QA, maintenance & lifecycle care
Robust storage & packaging performance depends on preventive QA: temperature mapping of rooms, routine sensor calibration, filter and gasket maintenance, scheduled fumigation and pest checks for ambient stores, and regular packing-line calibration. For packaging, filtration and particle-control during filling, tight supplier QC on film and barrier materials, and end-of-life pathways (recycling / composting) are part of our handover package.
Yes — smart packaging (e.g., MAP, breathable films, active sachets) can extend shelf life and sometimes reduce strict cold chain dependence — but solutions are product-specific and tested during pilot trials.
We design scalable, low-capex packhouse models and partner with aggregator schemes to create shared infrastructure that smallholders can access affordably.
We model full life-cycle costs — sometimes a marginally higher-cost reusable or recyclable material is cheaper over multiple uses when logistics and EPR liabilities are considered. We also optimise packaging size to reduce material use and transport cost.
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Solutions
